适用范围 Application

产品类型Type：                香皂soap

产品外形Shape：             顶面、底面、左侧面、右侧面要尽量平

                                       不能为鸭蛋形，因为不好封口

Try to be flat on top, bottom and sideEgg shape is not applicable because not easy to seal

产品尺寸Size：                 LxWxH = (70-140) x (35-65) x (25-37)mm

包装速度Speed：             100-110包/分钟

                                          100-110pcs/min

包装材料Material：           内衬纸：白卡纸

                                          外包纸：复合材料热熔包装纸

                                          卷纸内径76mm，最大外径<350mm

Inner paper: white cardboard      

Outside paper: composite heat-melt packing paper

Inner roller paper diameter: 76mm, max out diameter smaller than 350mm

工作流程及功能 Working process and function

产品从前方连续进入到设备的进料输送线；

Product comes into the input conveyor from up-stream machines continuously

特殊设计的4工位吸皂机构将产品逐个放入到输送链中；

Special-designed 4-phase soap sucking mechanism will place the soaps to conveying chain one by one

外包装纸和内包装纸，同时被切好，然后在产品进入选装器时，将内外包装纸同时顶入到旋转器中；

When the products come into the packer, the out and inner paper will be cut at same time and be pushed in to rotary

在旋转180度以后，产品被推入到通道中，在此过程，实现包装纸的折叠和热封；

After rotating for 180 degree, the product will be pushed into the conveyor, during the process, packing paper will be folded and heat sealed

封口后，产品被输出。

After sealing, products will be conveyed out by output coneyor

注意产品出来时，是底部朝上方的。Please note that when products come out, bottom side faces up.

设备介绍 Introduction

安全可靠Safety

人员安全：安全门开关、安全防护罩壳、E-stop、隔离开关等保护人员免受可能的伤害；

Human safety: equipment like door safety switch, protection shied, E-stop and isolation switch will keep operator from danger

 设备安全：采用变频调速，设置过载保护，同时，主驱具有扭力限制保护功能，通过卡盘与卡盘座之间的离合器，由弹簧进行扭力机械限制，尽可能地保护设备；

Machine safety: equipped with frequency speed changing and overload protection. Meanwhile, main driver has torsion limitation protection function, the spring will restrict the torsion through clutch between cartridge and cartridge set to protect the machine

操作简单Easy to operate

PLC集中控制，并可与上下游设备进行通讯和联机，实现整线自动化控制；

Central controlled by PLC, and can be connect and communicate with up-stream and down-stream machines to make whole line automatic

触摸屏HMI，方便参数调整等操作，并可显示所有的故障信息；

Equipped with touching screen and HMI, easy to adjust the parameter, all error info can be displayed

 刻度尺、读数器等可视化的不同产品尺寸转换调节机构，1个熟练工人约15分钟即可完成；

Equipped with visible adjusting mechanism like dividing rule and reader and a skilled worker can finish adjusting for about 15 minutes.

具有点动手持盒，可以在区域内牵引移动，非常方便进行设备的电动控制以及设备运行观测；

Equipped with jog control, the machine can run by traction, easy to electrically control the machine and observe the running condition

独特设计Unique design

4工位的吸皂机构由一个独立的电机带动齿轮分割器进行运动，并通过特殊的变频器实现与主机的同步；

4-phase soap sucking mechanism is driven by an independent motor, which runs the gear divider. The sucking mechanism can be synchronous with main machine through special frequency

具有无皂不送纸功能；

No paper will be sent if the sensor does not sense the soap

双排链条推皂机构，确保产品在运行过程中不松动，不偏移，保证包装效果；

Double-chain soap pushing mechanism makes sure that the products will be fully fixed and no excursion. The packing quality can be guaranteed.

2+2放膜支架，方便更换包装材料；

2+2 film placing holder makes changing material very easy

采用伺服电机和色标电眼进行包装膜的精确控制，从而保证包装效果；

Film will be controlled accurately by servo motor and color sensor

 主传动AC电机减速机一体机，配有同步带传动，精度高，传动链中采用硬齿面螺旋伞齿轮，并配有润滑油箱，极大改善了该机型的润滑，延长了设备使用寿命；

The main driving AC motor reducer is equipped with synchronous belt driving with high accuracy. The driving chain use spiral bevel gear and equips with lubrication box to improve the lubrication and extend the service life

精密加工Accurate machining

机械主关件由CNC加工中心完成，确保零件优良的质量水平和互换性；

Main parts of the machine are produced by CNC machining center to guarantee the good quality and interchangeability.

碳钢钢罩壳采用喷塑处理，整洁美观，并配置透明PC防护板，便于观察设备运行情况；

The carbon steel shield is handled with plastic-spraying, beautiful and clean. Transparent PC protection plate is appliedto obverse the running condition