Soap Finishing Line
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Pelletizing Mixer with three-drives Model ESI-3D540Z
Pelletizing Mixer with three-drives for toilet or transparent soap is a new developed bi-axial Z agitator.This type of mixer has agitator blade with 55° twist, to increase the mixing arc length, so to have soap inside the mixer stronger mixing. At the bottom of the mixer, an extruder’s screw is added. That screw can rotate in both directions. During the mixing period, the screw rotates in one direction to recirculate the soap to the mixing area, whine during soap discharging period, the screw rotates in another direction to extrude the soap out in form of pellets to feed the three-roll mill, installed below the mixer. The two agitators run in opposite directions and with different speeds, and are driven by two German SEW gear reducers separately. The rotating speed of fast agitator is 36 r/min while the slow agitator is 22 r/min. The screw diameter is 300 mm, rotating speed 5 to 20 r/min.
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High-precision Two-scrapers Bottom Discharged roller Mill
This bottom discharged mill with three rolls and two scrapers are design for professional soap producers. The soap particle size can reach 0.05 mm after milling. The size of milled soap is uniformly distributed, that means 100% of efficiency. The 3 rolls, made from stainless alloy 4Cr, are driven by 3 gear reducers with their own speed. The gear reducers are supplied by SEW, Germany. The clearance between rolls can be adjusted independently; the adjusting error is 0.05 mm max. The clearance is fixed by shrinking sleeves supplied by KTR, Germany, and set screws.
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Super-charged refiner Model 3000ESI-DRI-300
The refining using screw refiner is traditional in soap finishing processes. The milled soap is further refined and filtered to make the soap more fine and smooth. So this machine is essential in making high-grade toilet soap and translucent soaps.
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Super-charged plodder for translucent /toilet soap
This is a two-stage extruder. Each worm is speed adjustable. The upper stage is for refining of soap, while the lower stage is for plodding of the soap. Between the two stages there is a vacuum chamber where air is evacuated from the soap to eliminate air bubbles in the soap. The high pressure in the lower barrel make soap compact then the soap is extruded out to form continuous soap bar.
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Electronic Single-Blade Cutter Model 2000SPE-QKI
Electronic single-blade cutter is with vertical engraving rolls, used toilet or translucent soap finishing line for preparing soap billets for soap stamping machine. All electric components are supplied by Siemens. Split boxes supplied by professional company are used for whole servo and PLC control system. The machine is noise free.
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Vertical soap stamper with freezing dies of 6 cavities Model 2000ESI-MFS-6
Description: The machine is subject to improvement in recent years. Now this stamper is one of the most reliable stampers in the world. This stamper is feature by its simple structure, modular design, easy to be maintained. This machine uses best mechanical parts, such as two-speed gear reducer, speed variator and right-angle drive supplied by Rossi, Italy; coupling and shrinking sleeve by German manufacturer, bearings by SKF, Sweden; Guide rail by THK, Japan; electric parts by Siemens, Germany. The feeding of soap billet is performed by a splitter, while the stamping and 60 degree rotating is completed by another splitter. The stamper is a mechatronic product. The control is realized by a PLC. It controls the vacuum and compressed air on/off during stamping.
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Automatic Soap Flow Wrapping Machine
Suitable for : flow pack or pillow packing, such as, soap wrapping, instant noodles packing, biscuit packing, sea food packing, bread packing, fruit packing and etc.
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Double Paper Soap Wrapping Machine
This machine is can be widely used in many industries. It is specific for automatic single, double or triple paper wrapping of rectangular, round and oval shaped like toilet soaps, chocolate, food etc. Soaps from stamper enter the machine through the in-feed conveyor and transferred into the pocketed belt by the 5 rotary clampers turret, then paper cutting, soap pushing, wrapping, heat sealing and discharging. The whole machine is controlled by PLC, highly automatic and adopts touch screen for easy operation and setting. Centralized oil lubrication with pump. It can be connected not only by all kinds of stampers upstream, but also downstream packaging machines for whole line automation. The advantage of this machine is stable operation and reliable safety, this machine can continuous work for 24 hours, automatic operation,can realize unmanned management operations. This machines is upgraded model based on Italian soap wrapping machine type, not only meeting all the performance of soap wrapping machine, but also combining the most advanced packaging machine area transmission and control technologies with better performance.